Kennys UrS4 (Volvo turbo to ???? Turbo Built engine)

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Re: Kennys UrS4

Postby morris400 » Fri Oct 04, 2019 11:06 am

New to me lol. It's an early Gen 4 stromung with added flex. Should do nicely
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - K24 7400 EFI tuned ( EFR build in progress )
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
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Re: Kennys UrS4

Postby PRY4SNO » Fri Oct 04, 2019 7:37 pm

Nice find. Will be nice to clean up the stock dual downpipe.
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
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Re: Kennys UrS4

Postby morris400 » Sat Oct 12, 2019 10:59 am

Yes sir, I'm hoping to get it installed this winter. Need a lower 02 bung welded in for WBO2 first.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - K24 7400 EFI tuned ( EFR build in progress )
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
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morris400
 
Posts: 353
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Location: Alberta, Canada

Re: Kennys UrS4

Postby morris400 » Tue May 19, 2020 5:00 pm

More updates to come on this Urs soon.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - K24 7400 EFI tuned ( EFR build in progress )
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
User avatar
morris400
 
Posts: 353
Joined: May 10, 2013
Location: Alberta, Canada

Re: Kennys UrS4

Postby morris400 » Fri May 29, 2020 11:56 pm

Been a while since ive updated this thread, i was trying to focus on the coupe i bought. I reached a point where i realized the Coupe would never be what i wanted. It was much more of a full restoration then a simple build. The Coupe is sold, and im gonna focus on the UrS this summer. The engine is build to hold just north of 550Whp, but im only planning to hit mid 400s this summer. For next summer ill be looking to get closer to that 550whp mark. 

I will be installing the AAN engine i build this spring. The specs are:

Block was tanked and decked
Por15 on the block
Issam crank breather 
Issam billet thermostat housing
034 billet coolant outlet 
DM Forged AAN rods
Calico coated main bearings 
Calico coated rod bearing
Stock pistons with ceramic coatings 
Rings Gapped to .19
Ballanced Crankshaft 
Fluidamper crank damper. 
All bearing clearances confirmed re checked and documented. 
(All hand build by me alone) 

Cylinder head rebuild specs:
Vapor hone cleaning 
Stock valve springs 
Stock retainers
Stock keepers
Ferrea 6000 series valves 
7A cam shafts 
New timing chain
ARP Head studs
MLS head gasket
7A Valve cover powdercoated purple
Audi R8 coil packs
(All hand build by me) 

Turbo setup
EFR 6258 ( for now )
Wagner HO RS2 exhaust manifold 
3" SS downpipe with Vband into a 3in with 1 MF muffler
Stock rebuilt wastegate with 1.9bar spring

Engine Management:
Audi AAN ECU 
3BAR Map sensor
EFI Express chip set ( 94 Oct with W/M)
Innovate AFR gauge
Podi Boost gauge ( new one ) 

Intake setup
Snow performance W/M setup
Stock AAN intake manifold 
034 intake spacer
Stock UrS intercooler 

Fueling 
630cc injectors
Walbro 450 intank pump
EFI Express dual pump bracket

Clutch
Southbend 7A clutch stage 2 PP stage 4 Disc.
034 lightweight Aluminum flywheel 
034 all metal throw out bearing
ARP FW bolts (7A fitment)


Sent the Fluidamper to Issam today for some light machine work. Planning this swap in the next few weeks. Id like to try and get a few 1/4mi passes on the current k24 7400 setup before i put in the built engine. 

Parts and services for this build came from the following distributor's:
Autobahn performance 
Fourstar motors 
BEL engine services ( fixing previous machine shop mess up)
INA engineering 
EFI express 
034 motorsport 
Ferrea valves 
Podi.ca 

Powdecoating, media blasting and Ceramic coating services 
Fourstar motors ( Edmonton) 
Strongarm cylinder heads (Panoka)

People who have gone out of their way to help
Lars Bjornstad ( previous owner of Coupe)
Nate Jesperson 
Dustin Donovan 
Neacail Campbell (Fourstar Motors)
Sterling Ball
Jeff Gerner (Worlds fastest C4 S4) spent hours on the phone with me. 
Remi Szafransk (Autobahn Performance) 

These people gave me their time, help, advice, donations, parts, connections, name it, they were there. Huge thanks for their continued support as this project get closer to completion. 

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2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - K24 7400 EFI tuned ( EFR build in progress )
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
User avatar
morris400
 
Posts: 353
Joined: May 10, 2013
Location: Alberta, Canada

Re: Kennys UrS4 (Volvo turbo to EFR 6258 Built engine)

Postby PRY4SNO » Sat May 30, 2020 10:48 pm

What did you decide about the downpipe since you're installing the built motor into the rocket couch and not the Cq?
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
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PRY4SNO
 
Posts: 2354
Joined: Mar 3, 2013
Location: Edmonton, AB

Re: Kennys UrS4 (Volvo turbo to EFR 6258 Built engine)

Postby morris400 » Sun May 31, 2020 7:56 pm

PRY4SNO wrote:What did you decide about the downpipe since you're installing the built motor into the rocket couch and not the Cq?


EFI Down pipe will fit ive been told.
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - K24 7400 EFI tuned ( EFR build in progress )
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
User avatar
morris400
 
Posts: 353
Joined: May 10, 2013
Location: Alberta, Canada

Re: Kennys UrS4 (Volvo turbo to EFR 6258 Built engine)

Postby jbrentd » Mon Jun 01, 2020 7:49 am

PRY4SNO wrote:What did you decide about the downpipe since you're installing the built motor into the rocket couch and not the Cq?


Does that make a built CQ a rocket love seat? :D

I'll be following along, Kenny!
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Location: Owasso, OK

Re: Kennys UrS4 (Volvo turbo to EFR 6258 Built engine)

Postby Spooky Quattro » Mon Jun 01, 2020 8:42 pm

Looking forward to following this build :D
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Re: Kennys UrS4 (Volvo turbo to EFR 6258 Built engine)

Postby PRY4SNO » Tue Jun 02, 2020 12:46 am

morris400 wrote:
PRY4SNO wrote:What did you decide about the downpipe since you're installing the built motor into the rocket couch and not the Cq?


EFI Down pipe will fit ive been told.


What are you planning for your Stromung?
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
User avatar
PRY4SNO
 
Posts: 2354
Joined: Mar 3, 2013
Location: Edmonton, AB

Re: Kennys UrS4 (Volvo turbo to EFR 6258 Built engine)

Postby morris400 » Tue Jun 02, 2020 11:00 pm

Got to doing some prep for the EFR motor. Got the gauges and pod installed. Might have to swap the boost gauge and AFR gauge around as the boost is a little hard to see when driving.

Meth and WB not hooked up yet but thats coming soon.

The Pod is a old deck board, sanded and stained. Drilled 3 holes and its really tight but they fit.

Image
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2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - K24 7400 EFI tuned ( EFR build in progress )
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
User avatar
morris400
 
Posts: 353
Joined: May 10, 2013
Location: Alberta, Canada

Re: Kennys UrS4 (Volvo turbo to ???? Turbo Built engine)

Postby morris400 » Wed Jul 08, 2020 4:38 pm

Anddddddd...im chaging again lol

Moving away from the EFR 6258 setup in search for mor power. Sold the Wagner manifold and got in touch with Jay at Race3motorsport in Ontario Canada to build me a Tubular manifold.

With the manifold decided now, i need to work on the turbo choice. Looking at PTE 5858 but option to suggestions.

I did however get the damper on and sorted out with alot of help from Issam. Also got his thermostat housing on now as well.

Image
Image
2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - K24 7400 EFI tuned ( EFR build in progress )
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
User avatar
morris400
 
Posts: 353
Joined: May 10, 2013
Location: Alberta, Canada

Re: Kennys UrS4 (Volvo turbo to ???? Turbo Built engine)

Postby morris400 » Sun Jul 12, 2020 8:14 pm

Managed to get on a trip out to Jasper, AB Canada yesterday. Had a blast. Managed to snag a few pictures of the car in her glory. The trip was 672km total, and the car managed 9.3l per 100km the whole way ( 25 MPG ) which is outstanding.

Image
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2016 VW GTI DSG Daily Driver
2016 VW Jetta 1.4T Daily Driver
1994 UrS4 - K24 7400 EFI tuned ( EFR build in progress )
1990 Audi Coupe quattro (Sold)
2001 B5 S4 Stg 3- (Gone)

IF YOU CANT STAND BEHIND OUR TROOPS...FEEL FREE TO STAND IN FRONT OF THEM!
User avatar
morris400
 
Posts: 353
Joined: May 10, 2013
Location: Alberta, Canada

Re: Kennys UrS4 (Volvo turbo to ???? Turbo Built engine)

Postby themagellan » Tue Jul 14, 2020 10:27 pm

Congrats on the reliable adventure, beautiful pictures.
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