Search found 21 matches

by KTM990
Mon Sep 28, 2020 4:07 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

They weren't too difficult to make, it was actually more of a PITA to clean up the OEM pedals for welding! I used a brake in my Harbor Freight press to form the pedals cleanly vs other tried and trued methods with a vice and hammer... (https://www.swagoffroad.com/SWAG-20-TON-Press-Brake-DIY-Builder ...
by KTM990
Mon Sep 28, 2020 4:00 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

That's pretty sweet Alex! Good to know for future projects! That would have been easier to make a bracket and incorporate with a single pulley, perhaps. The only perk with the DBW gas pedal assembly is they are a dime a dozen and cheap at a junkyard. I get the feeling Jimmy G is trying to strong arm ...
by KTM990
Fri Sep 18, 2020 7:04 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

Pedal Box Complete!

Converted to a B5 DBW throttle pedal, enlarged the brake and clutch pedals and added grip tape, added some stiffeners and had a friend turn some delrin pivot bushings.

https://photos.smugmug.com/Audis/07K-CQ-Rally-Car/ControlsInterior/i-Xbq4PGr/0/1db91a20/XL/2020-05-12%2016.53 ...
by KTM990
Fri Sep 18, 2020 6:41 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

I also machined up some EGR blockoff plates and added some flare to the larger one :-)

https://photos.smugmug.com/Audis/07K-CQ-Rally-Car/07K-Parts/i-V6sTghp/0/b19ab35a/XL/2020-09-18%2010.41.34-XL.jpg
https://photos.smugmug.com/Audis/07K-CQ-Rally-Car/07K-Parts/i-3QKQXXq/0/dac97fec/XL/2020-09-18 ...
by KTM990
Fri Sep 18, 2020 6:35 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

For the motor mounts I settled on some good old fashioned robust steel. Laser cut base plates, the right side is formed to minimize spacers and shorten bolts. I toyed with making them out of round tubing and square. Seemed easier to knock them out with square tubing and miter cuts rather then having ...
by KTM990
Fri Sep 18, 2020 6:19 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

A lot happens in life in a 1+ years! Still making diligent progress on all my projects and quarantine life has definitely increased project completions!
Been making good progress on 07K conversions since it seems I have 2 going now. 1 in my CQ rally car project and one for my '91 200 20vt that ...
by KTM990
Wed Sep 09, 2020 8:05 pm
Forum: Swap Meet
Topic: FS: **SOLD** 20v 5cyl Phenolic Spacer
Replies: 1
Views: 7152

FS: **SOLD** 20v 5cyl Phenolic Spacer

**SOLD**
New in bag, 034 20v phenolic spacer kit, includes 2 gaskets and hardware.

$30 + Shipping from 98275

https://photos.smugmug.com/Audis/Parts-For-Sale/i-X8CQtQH/0/044aa9f6/XL/2020-08-15%2019.17.56-XL.jpg
https://photos.smugmug.com/Audis/Parts-For-Sale/i-T9R4xGW/0/837a6f86/XL/2020-08-15 ...
by KTM990
Wed Sep 09, 2020 8:00 pm
Forum: Swap Meet
Topic: FS: AAN Factory Coil Pack Cover - Modified for Ign Wires
Replies: 0
Views: 7299

FS: AAN Factory Coil Pack Cover - Modified for Ign Wires

For sale, AAN Coil pack mount plate/cover with all OEM coil mounting provisions machined away to provide clearance for ignition wires.
Cleans up your engine bay and keep out dirt/water out from spark plug holes.

$30 + Shipping from 98275

https://photos.smugmug.com/Audis/Parts-For-Sale/i-SrVJmkJ/0 ...
by KTM990
Wed Sep 09, 2020 7:54 pm
Forum: Swap Meet
Topic: FS: **SOLD**Small Chassis Front strut tower brackets
Replies: 0
Views: 6658

FS: **SOLD**Small Chassis Front strut tower brackets

**SOLD**

New, right and left B4 front strut tower brackets to fit a strut bar.
PNs: 8A0 805 635B & 8A0 805 636B
$50 + Shipping from 98275 for the pair.
https://audi.humanspeakers.com/strut-brace-90.htm


https://photos.smugmug.com/Audis/Parts-For-Sale/i-C2TBLbh/0/deaa2c5d/XL/2018-10-01%2017.56.08 ...
by KTM990
Thu Jan 17, 2019 1:08 am
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

TTRS vs 07K Cylinder Head

Here are some more side by side pics of the heads:
Most notable here is how they bored the head for the cams:
https://photos.smugmug.com/Audis/07K-CQ-Rally-Car/TTRS-vs-07K-Cylinder-Head/i-9Q58mGk/0/c2baa7ef/L/Photo%20Nov%2025%2C%2013%2059%2022-L.jpg
https://photos.smugmug.com/Audis/07K-CQ-Rally ...
by KTM990
Wed Jan 16, 2019 1:01 am
Forum: Projects
Topic: B3 90Q 07k
Replies: 424
Views: 984418

Re: the Coupe

Everything is looking AWESOME! I love this so much. Does that oil adapter have a check valve built into it? Have you pulled the pans to confirm they have forged cranks? Also, per Jim Green's path, I also modified a main crank cap to take an AAN thrust bearing to have a full 360deg bearing. I'll put ...
by KTM990
Wed Jan 16, 2019 12:18 am
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Suspension time

Started on the suspension mods tonight.
Specs:
Cabriolet front uprights modified w/ BBSE
Koni 86.2149 Sport dampers all 4 corners
Threaded perch adjusters: Coleman Racing PN 421-700 bored out to 2.16". 3.5" length in front and 7" length in back
These are steel collars and will be welded to the ...
by KTM990
Tue Jan 15, 2019 11:57 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

If you can build an adapter you can build a full harness! Attention to detail, confirming your crimps are solid and getting the order of operations right is all it takes.
The MS6 ECU came from Sakata Motorsports. I've been wanted to learn a different ECU platform for a long time, I figure this will ...
by KTM990
Mon Jan 14, 2019 11:05 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

Wow those are some opening posts!

Cool to see you are using AK MS parts. I have a bunch of their bushings. Overall good quality.

Any ideas about what turbo, injectors and ECU you are going to use? What about wiring? Are you going to do that yourself?

Turbo: Probably a GTX 2860R or the EFR 6258 ...
by KTM990
Mon Jan 14, 2019 10:56 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

Lucky wrote:
KTM990 wrote: The FYF/GBE Torsens can't be modified so I sent one out of an EDU (B5 S4) to be modified.
The Fyf torsion can be modified, mine is done. Jhm offers the service for them.
Thanks for pointing that out. I've updated the above to say that Advanced Automotion can not modify the late 01E diffs.
by KTM990
Mon Jan 14, 2019 10:54 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

audifreakjim wrote:Yes, Yes and Yes. Glad to see this picking up steam :)
"07K the world" is a Jim Green quote that has firmly stuck in my head :-)
by KTM990
Thu Jan 10, 2019 1:02 am
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

@Afterthought: Yes, the trans tunnel will need mounting provisions fabricated and welded into the tunnel. The mounting bolts will be installed from inside the car. As for FYF/GBE/EDU 6 speed prices, expect to pay $600-800 unless you can score one at a pick-n-pull ;-)

@Alex: The GBE/FYF Torsen is PN ...
by KTM990
Wed Jan 09, 2019 10:22 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

While the trans was on the ground and "dry", it is always a good idea to pull the Torsen and swap it for a high bias unit from Scotty. The FYF/GBE Torsens can't be modified by Scotty at Advanced Automotion so I sent one out of an EDU (B5 S4) to be modified. Also test fitted the AK Motorsport trans ...
by KTM990
Wed Jan 09, 2019 10:07 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Re: Brendan's 07K CQ rally car

It only took 2 tools to score that SOB trans, LOL
https://photos.smugmug.com/Audis/07K-CQ-Rally-Car/01E-Transmission-Modifications/Bellhousing-Mods/i-Fmr4bQs/0/505a35e9/M/2018-09-16%2011.39.05-M.jpg

Here are some more pics documenting the transmission bellhousing mods for the 07K:

https ...
by KTM990
Wed Jan 09, 2019 9:45 pm
Forum: Projects
Topic: Brendan's 07K CQ rally car
Replies: 35
Views: 67432

Brendan's 07K CQ rally car

It's time to start documenting this build. I got an itch to go play in the dirt with an Audi rally car again and I have: 1 x '90 CQ, plenty of suspension and drivetrain parts, a built 07K bottom end - Why not?

The starting point:
https://photos.smugmug.com/Audis/07K-CQ-Rally-Car/Chassis-Build ...
by KTM990
Wed Feb 17, 2016 7:34 pm
Forum: Swap Meet
Topic: Parting. Black on black 1992 S4
Replies: 16
Views: 19859

Re: Parting. Black on black 1992 S4

Looking for rear speakers, factory head unit, 10disk changer, Battery hold down clamp, the vacuum check valve for the rear diff (under rear seat, driver side, buried by wiring a little).

Thanks!

-Brendan