Re: Casey's 200 20v: mounting the intercooler
Posted: Mon Sep 12, 2011 10:04 am
Ronald G Wainwright+ wrote:[/quote]
What trans and motor mounts u got?[/quote]
Street density all around - except I need more street density motor mounts because the ones I originally purchased went on the V8...
Street density all around - except I need more street density motor mounts because the ones I originally purchased went on the V8...

Re: Casey's 200 20v: mounting the intercooler
Posted: Mon Sep 12, 2011 10:05 am
Ronald G Wainwright+ wrote:[/quote]
What trans and motor mounts u got?[/quote]
Street density all around - except I need more street density motor mounts because the ones I originally purchased went on the V8...
I also sledge hammered the strut bar downward (duct taped a t-shirt around it to protect it) and it clears beautifully now
Street density all around - except I need more street density motor mounts because the ones I originally purchased went on the V8...

I also sledge hammered the strut bar downward (duct taped a t-shirt around it to protect it) and it clears beautifully now

Re: Casey's 200 20v: mounting the intercooler
Posted: Mon Sep 12, 2011 10:09 am
Matas wrote:How that thing is call that goes from one shock mount to another? Does it have any sensible effect?
Here's an interesting mounting of the intercooler
Full thread if someone is interested
http://www.audiklubas.com/forumas/index ... 131.0.html
That's very interesting and makes me rethink my approach... I've been very focused on keeping stock functionality, but this looks to be far more accommodating for FMIC setups.... More thinking to be done!
Thanks Matas!
*edit*
Matas - I'm going to give it a shot - it packages everything in the front end so nicely!
Re: Casey's 200 20v: mounting the intercooler
Posted: Mon Sep 12, 2011 11:27 am
U should use the motorsport ones. U won't need a front mount. That way u can put the cooler in a better spot.
Re: Casey's 200 20v: My wheels are for sale if you're intres
Posted: Tue Sep 13, 2011 6:48 am
Just a bump - gonna put an ad in the swap meet - my wheels are up for sale or trade
Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Tue Sep 13, 2011 4:41 pm
Matas - thanks for the link to the other project! The idea looked too good to pass up 8)
Modifying the snub






Modifying the snub






Re: Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Tue Sep 13, 2011 5:01 pm
KEEP GOING!!!!!!!
Re: Casey's 200 20v: mounting the intercooler
Posted: Wed Sep 14, 2011 7:37 am
Ronald G Wainwright+ wrote:[/quote]
U should use the motorsport ones. U won't need a front mount. That way u can put the cooler in a better spot.[/quote]
I hear you Ron - but I want to keep the motor/tranny more damped than that. This won't be a track or dragstrip machine. Just a go fast when I need to cruiser/summer daily.
I hear you Ron - but I want to keep the motor/tranny more damped than that. This won't be a track or dragstrip machine. Just a go fast when I need to cruiser/summer daily.
Re: Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Wed Sep 14, 2011 8:28 am
I have them I'm my old Pearl 20vt motor and trans and they were not harsh in the least bit.
Re: Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Wed Sep 14, 2011 8:41 am
Ronald G Wainwright+ wrote:[/quote]
I have them I'm my old Pearl 20vt motor and trans and they were not harsh in the least bit.[/quote]
Good to know - haha I bet my worn out subframe bushings would give me all the damping I need
Good to know - haha I bet my worn out subframe bushings would give me all the damping I need

Re: Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Wed Sep 14, 2011 9:27 am
You know you could also ditch the aux rad. and use a 20v main radiator or block the ports on the 20v rad.
Re: Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Wed Sep 14, 2011 9:42 am
yodasfro wrote:You know you could also ditch the aux rad. and use a 20v main radiator or block the ports on the 20v rad.
I was waffling between keeping it or blocking off the ports.
I guess My feeling is since I have it and it's in good shape, why not keep it if I can since extra cooling capacity isn't a bad thing? If it ruptures, I'll certainly get rid of it and block of the ports.
Re: Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Wed Sep 14, 2011 9:57 am
I find it causes the car to run too cool thus increasing fuel consumption.
Re: Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Wed Sep 14, 2011 10:00 am
yodasfro wrote:I find it causes the car to run too cool thus increasing fuel consumption.
that's good info AustinBut I digress... I am not concerned with fuel consumption for this car
Re: Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Wed Sep 14, 2011 11:05 am
Glad I helpped, looking good 

Re: Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Wed Sep 14, 2011 11:44 am
WOMBAT wrote:yodasfro wrote:I find it causes the car to run too cool thus increasing fuel consumption.
that's good info Austin
But I digress... I am not concerned with fuel consumption for this car
Ya, but you will run really rich because your ECU will want to see the coolant at 80*c. I have this problem with mine sometimes. I have to block my radiator in the winter time just to get it warmed up
Re: Casey's 200 20v: Mounting the IC... ideas flowing....
Posted: Wed Sep 14, 2011 1:42 pm
same, and I'm in Florida lol
Re: Casey's 200 20v: Mounting the IC... Cross member nearly
Posted: Thu Sep 15, 2011 4:31 am
I spent far too long making this last night, have a welding tan (burrrrn) to show for it, and realize once again that with the correct tools, I could have done this much more nicely and much faster but oh well... On with the pics! I'll point out where I went wrong in the assembly and I'm going to use the mistake to make sure my next projects are much moah bettah.
I made do with some scrap metal kicking around from a friends trailer for his airplane, so it's WAY overbuilt, and pretty bulky. I'll save the pretty piece for when I decide a larger IC is needed 8)
I cut the mounting plates off the stock cross member and welded up some angle iron...

And it goes a little like this:

Then I needed some fish mouth things... Took FOREVER to make with chop saw/sawzall - need band saw.

Fish mouth things mount like this


And here's where I went wrong. Decided to weld one side on and then attach to the car to tack the other side. Should have left the parts mounted and tacked both sides - must have been getting too late for me to think clearly. The end result is that the center bar has a good 1/4" elevation change end to end. Oh well, the IC will hide it.



That's where I left off. Still need to notch it out for the snub and for harmonic damper clearance. I also need to make up some gussets to close up between the bar stock and angle iron. I need to pick up a flapper wheel to clean up the welds and then blast it before paint. I plan on using a 2" hole saw to lighten things up once I'm done with everything else. I was pretty impressed with the no name 110V MIG at the shop.
*edit* I'm trying to throw this IC mounting together quickly because we're kicked out of the shop Oct.1st and I'm moving my car out on Sunday!
I made do with some scrap metal kicking around from a friends trailer for his airplane, so it's WAY overbuilt, and pretty bulky. I'll save the pretty piece for when I decide a larger IC is needed 8)
I cut the mounting plates off the stock cross member and welded up some angle iron...

And it goes a little like this:

Then I needed some fish mouth things... Took FOREVER to make with chop saw/sawzall - need band saw.

Fish mouth things mount like this


And here's where I went wrong. Decided to weld one side on and then attach to the car to tack the other side. Should have left the parts mounted and tacked both sides - must have been getting too late for me to think clearly. The end result is that the center bar has a good 1/4" elevation change end to end. Oh well, the IC will hide it.



That's where I left off. Still need to notch it out for the snub and for harmonic damper clearance. I also need to make up some gussets to close up between the bar stock and angle iron. I need to pick up a flapper wheel to clean up the welds and then blast it before paint. I plan on using a 2" hole saw to lighten things up once I'm done with everything else. I was pretty impressed with the no name 110V MIG at the shop.
*edit* I'm trying to throw this IC mounting together quickly because we're kicked out of the shop Oct.1st and I'm moving my car out on Sunday!
Re: Casey's 200 20v: Mounting the IC... Cross member nearly
Posted: Thu Sep 15, 2011 9:30 am
are you really keeping the aux rad?
Re: Casey's 200 20v: Mounting the IC... Cross member nearly
Posted: Thu Sep 15, 2011 9:35 am
peterpeterson wrote:are you really keeping the aux rad?
Everyone sure is making me feel like I shouldn't
Figured at a Summer vehicle, extra cooling capacity wouldn't hurt anythingRe: Casey's 200 20v: Out with the $BLING$ wheels, in with OE
Posted: Tue Sep 20, 2011 3:30 am
So I scrapped my scrap metal crossmember. I'll make it another time with good materials and the correct tools....
In other news, the wheels sold very quickly (kind of sad, but really happy) because now I can finish the car off mechanically and have only the ECU left to save up for (I hope).
To replace the speedlines I picked up some celebration style replicas for next to nothing off of craigslist yesterday and when I went to pick them up, turns out I knew the guy! I think they make the car look surprisingly normal and I really like that for now. I hated that the speedlines made the car look like something it wasn't, so here's to being subtle and understated for a while!




In other news, the wheels sold very quickly (kind of sad, but really happy) because now I can finish the car off mechanically and have only the ECU left to save up for (I hope).
To replace the speedlines I picked up some celebration style replicas for next to nothing off of craigslist yesterday and when I went to pick them up, turns out I knew the guy! I think they make the car look surprisingly normal and I really like that for now. I hated that the speedlines made the car look like something it wasn't, so here's to being subtle and understated for a while!




Re: Casey's 200 20v: Out with the $BLING$ wheels, in with OE
Posted: Tue Sep 20, 2011 4:14 am
Nice - those look way better.
Re: Casey's 200 20v: Out with the $BLING$ wheels, in with OE
Posted: Tue Sep 20, 2011 7:06 am
The wheels look good. Here's to your new-found sleeper status :cheers:
Re: Casey's 200 20v: Looking like a car again
Posted: Tue Sep 20, 2011 7:22 am
WOMBAT wrote:I know... Gotta make that money 'fo I spenz it!
Right..
Next rare part - strut tower brace! Hits the hood though, so I will need to persuade it downward.
I bought the other one, I will warm up the sledge hammer when the car wakes up.
Re: Casey's 200 20v: Looking like a car again
Posted: Tue Sep 20, 2011 7:35 am
Sciroccohp wrote:WOMBAT wrote:I know... Gotta make that money 'fo I spenz it!
Right..
Next rare part - strut tower brace! Hits the hood though, so I will need to persuade it downward.
I bought the other one, I will warm up the sledge hammer when the car wakes up.
10lb Sledge worked great
- bolted down, wrap a t-shirt around the bar, duct tape it in place and give 'er some hits each side