Jim Green's 90q 20vt - 636whp 07k

Document and share your build!
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audifreakjim
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Post by audifreakjim »

Mcstiff wrote:Let me know when its going in, I'll be happy to lend a hand.


Thanks for the offer, I'll probably end up doing it down in the Springs unless Preston feels like getting his new garage floor dirty one weekend :wink:
pro_mtn_biker

Post by pro_mtn_biker »

My new garage is destined to be covered in audi grime. It already smells like a rich 80tq thats been idling in there a lot. Its always open for use. I live a bit closer to you now too.
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audifreakjim
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Post by audifreakjim »

Ohh boy. Hey, sorry I never made it to your tent, I swear I looked all day and never found it. It must have been to the north of the beer garden? That's about the only place I didn't go on Sat.
pro_mtn_biker

Post by pro_mtn_biker »

Yah, they hid us away behind most of the nostalgic car club. No worries though, we really need to get it out to an autox one of these days.
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audifreakjim
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Post by audifreakjim »

How about the SCCA event on the 26th of this month?
pro_mtn_biker

Post by pro_mtn_biker »

Yah, thinking about it. Car is headed to the shifter track tomorrow so if all goes well maybe we'll try to make it. Gotta get the motec logging and a whole list of over jobs.
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audifreakjim
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Post by audifreakjim »

So I've been toying with the IIc closed loop boost control for the past couple of days, and finally got it figured out today. I've been using Saab APC valves since I had a couple laying around. The reason it took me a while is because I had to much preload on the WG spring and it was making hard for the valve to control.

Anyways, this kicks ass! I have it programmed so it stays within a few psi of the target, so I still have a little fine tuning to do, but so far it works very well for keeping the turbo from surging. :woowoo: I can't wait to show you guys this power curve on a dyno plot. :-D
PRA4WX
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Post by PRA4WX »

audifreakjim wrote:So I've been toying with the IIc closed loop boost control for the past couple of days, and finally got it figured out today. I've been using Saab APC valves since I had a couple laying around. The reason it took me a while is because I had to much preload on the WG spring and it was making hard for the valve to control.

Anyways, this kicks ass! I have it programmed so it stays within a few psi of the target, so I still have a little fine tuning to do, but so far it works very well for keeping the turbo from surging. :woowoo: I can't wait to show you guys this power curve on a dyno plot. :-D
:woowoo: hurry hurry!!!! :D
pro_mtn_biker

Post by pro_mtn_biker »

I think you need to blow up your tranny so you can come up my way, put the new one in, and then take me for a ride!
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audifreakjim
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Post by audifreakjim »

Yea, it's taking some getting used to, I had to try and control the surge with the throttle before, now it's just WOT and you get an extra jolt of power at ~5500 rpms. I'm taking her up to the hills tomorrow so I should be able to get the settings nailed down on the way up.
SEStone
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Post by SEStone »

:woowoo: :woowoo: :woowoo: :woowoo: :woowoo: :woowoo:

Sam
Sam Stone
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Mcstiff
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Post by Mcstiff »

audifreakjim wrote:I'm taking her up to the hills tomorrow so I should be able to get the settings nailed down on the way up.


Should be fun in the rain.
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audifreakjim
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Post by audifreakjim »

OMFG, what a weekend. The drive up to Keystone was one of the best I've ever had, and the Azenis 615's are great in the rain BTW :P We then rented downhill bikes and hit the trails, they do an amazing job up there, Paid in Full is a freaken sick trail.

Today I finished the side exit exhaust for good, I've gone through what feels like 20 revisions and have settled on a hollow cat with a pipe through it, to an 18" Dynomax bullet muffler, to a Borla XR-1 to Dynomax Ultraflow muffler, and then out the side. So three strait through mufflers gets the noise right where I want it.

The closed loop boost control is just retarded. I did a 4th gear pull up I-70 from 4000 rpms to 5600 rpms at WOT without a hint of surge. The turbo also spools faster now, between that and the new exhaust, it feels like a different car now in that it's much more street friendly.

Here's a few pics offf the Zeitronix data logger showing the boost curve in 4th. I had a target of 280 kPA, but the turbo could not get there at 10,000 ft. and maxed out at 272 kPa

Attachment ( 5409 ) : 1.jpg


Attachment ( 5408 ) : 2.jpg


Attachment ( 5407 ) : 3.jpg
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audifreakjim
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Post by audifreakjim »

LOL, notice the dip in EGT's when on boost. I love E85.
JShadzi

Post by JShadzi »

Awesome, looks great man 8)
SEStone
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Post by SEStone »

26psi at 10000ft? I wish we coulda had that when we were doing our mountaineering out there. Northstar FTL!

Sam
Sam Stone
Matt

Post by Matt »

Sorry, I missed the whole E85 bidness... Did you convert to straight E85 or just decided to put some in???
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audifreakjim
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Post by audifreakjim »

Strait E85, here's one of the threads on it.
http://www.motorgeek.com/phpBB2/viewtop ... hlight=e85
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Mcstiff
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Post by Mcstiff »

audifreakjim wrote:Today I finished the side exit exhaust for good, I've gone through what feels like 20 revisions and have settled on a hollow cat with a pipe through it, to an 18" Dynomax bullet muffler, to a Borla XR-1 to Dynomax Ultraflow muffler, and then out the side. So three strait through mufflers gets the noise right where I want it.


Word on the street is no more CO emission testing starting sometime next year. I guess a "cat" is a federal thing though.

So how much rain did you see? I have wondered about the 615's in it, picked the hankooks because of rain concerns, any puddles/hydroplaning?
Derracuda
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Post by Derracuda »

i already told everyone the 615's rule.... :P
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audifreakjim
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Post by audifreakjim »

I hit a stream going across the road going about 80 that I straited the wheels out for just incase, the car bobbled a little, but other than that it was great in pretty steady rain.
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Mcstiff
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Post by Mcstiff »

good to know, are they 215, 25,or 45's?
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audifreakjim
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Post by audifreakjim »

215's
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Audilard
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Post by Audilard »

derracuda wrote:i already told everyone the 615's rule.... :P


Yeah, but you don't have a very good poker face. :wink:
Darin
1989 80 20vt
JShadzi

Post by JShadzi »

derracuda wrote:i already told everyone the 615's rule.... :P


Yea, and everyone needs SO much convincing :P
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