Well I have been running the 35r for the last 5k miles or so. It took out my 016 in fast order. So I have been driving it around wihtout a second gear for a couple of months, enjoying the great weather. I have been itching to build a new header for a while. My old Ebay piece was a nice manifold, but I hated when people looked at the car and asked if I made the header too, and I could not claim it.
So I decided to make a new one. I have always been wanting to do a v-band inlet like Matts(lowlyoilburner), and he just fueled the fire with his build. I have been finishing the semester with little to no time, but I did get a couple of hours this week to dink around with a new header. I was hoping to finish up this afternooon, or weekend, but between finals, and my sister having a baby, I dont think it will happen.
I spent a the majority of the time makign it equal length. All the runners are at 9.5" plus or minus an eighth of an inch or so. Schedule 10 304 pipe with 1018 head flange. So I will be running the 35r still with the tial housing, and I am sending the turbo in to Forced Performance to get a billet HTA wheel put on. They advertise 400rpm faster spool up with the billet wheel, and Tial advertises more power and slightly faster spool with their housing. I am hoping to get power down to the 4500rpm range down from 4900 I am seeing now. If I can get the same power with that spool up, I will be a happy camper. The HTA35r is suppose to flow 7lbs/min more air as well so I hope that with e85, I can make around 600whp with this setup, reving to 8500. That will give me a fat 4k of nasty power.
So I want to go to Javad's shop on the 27th of May for a dyno session and enjoy the bay area with my wife. Here is the list of things I need to get done to make it happen..
Header and downpipe built
-EGT bung
- Lathe out flanges for wastegate
-get tial clamp
Turbo brace
Radiator recore.
Front suspension
- cut delrin front control arm bushings
- either cut new
-Front subframe mods
- Holesaw subframe mounts to allow for more caster
-waterjet out sliders to be welded in
-Seam weld the subframe.
-Repaint
Engine mods
- Swap head for Darin's rebuilt head
-inspect pistons
- deck the valve cover flat
-
01e needs
- weld in provisions for pilot bearing
- order new pressure plate surface if damaged
- make passenger side rs2 replica mount
- get slave cylinder
- make fitting for slave cylinder
- modify linkage
016 torsen needs
- Change fluid??
- use Southbend pressure plate
Rear Diff needs
- Change fluid
- exchange cups from s4
- install rear diff mount in polly
Rear suspension
- Remove entire assembly
- seam weld subframe
- press out old subframe mounts
- install aluminum subframe mounts
- inspect ball joints and rear links
-
Exhaust in Aluminum
-Make muffler
- Order perforations
- decide on material thickness
- spin 5 v-band ferules for exhaust
-order 3" tubing
Monitoring needs
-Order Vapor module
- Mount speedometer
-Figure out tach input
- Fuel gauge
- make custom dash
- Wideband 02
-EGT
- Get probe as well
-coolant
-Oil temp
-oil pressure
-Boost gauge
-Volts
Iic upgrade
- get new firmware
-Wire in WB into ECU
E85 needs
- Make surge tank
- Decide on fuel pumps to use
- Order -10 line or tube
- Make tank to surge tank in big -12 feed
- Wire relays for fuel pump
Interior Needs
- transfer script interior for black seat
- get a hold of a black rear seat




