I took the BLUE Pill. Engine bay painted

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vt10vt
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Re: I took the BLUE Pill. Engine bay painted

Post by vt10vt »

So much awesome in this thread!
-Shawn C.
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
glibobbo21
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Re: I took the BLUE Pill. Engine bay painted

Post by glibobbo21 »

COUGH COUGH COUGH. Was that subtle enough? :drunk:
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Mcstiff
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Re: I took the BLUE Pill. Engine bay painted

Post by Mcstiff »

[youtube]http://www.youtube.com/watch?v=fbwZRrEsSQQ[/youtube]

:twisted:
glibobbo21
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Re: I took the BLUE Pill. Engine bay painted

Post by glibobbo21 »

ahhhh so much better on my PC.
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chaloux
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Re: I took the BLUE Pill. Engine bay painted

Post by chaloux »

579whp/513wtq @25psi. Had to hunt to find that! Instagram.... pff
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

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Mcstiff
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Re: I took the BLUE Pill. Engine bay painted

Post by Mcstiff »

Image

We'll have this update wrapped up before Sean chimes in ;)
Hank
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Re: I took the BLUE Pill. Engine bay painted

Post by Hank »

Hey guys,

Yeah, we have had a trying January/Febuary with the 07k swap. Tons of little issues that are involved when trying to mount a transverse motor longitude. Most of the big issues were with oiling. We ended up going through a couple of engines learning the painful lessons of oil demands, oil filter demands, line demands, oil capacities and how VVT really works on these motors. Frustrating probably isn't the best word to describe the long days and nights getting this car wrapped up so that folks in line for pans and motors are taken care of with something I can sleep at night with.

That time is now. I think this last revision of parts and concepts has solved most of the issues. We have clean filtering with no bypass caused by pressure differential across the filter housing, we have outstanding oil pressure monitored in 3 different locations in the engine, we have bearing clearances set for 750whp engine output, and the engine is responding nicely. We actually tore the current motor down after break in procedures to check bearing life and cylinder wear. All was good, so onto the power pulls

I talked Sean into the meaty MagnaFuel 750 pump that is really a nice piece. It is a bit loud, but it is the part. Very good fuel delivery so far and very simple hook up. I am really happy with it. We have 1000cc injectors in there now at 85psi base pressure for an effective 1350cc injector. We could stand to lean out a tad, but I feel more comfortable at that .79 lambda level at over 200whp/L. We are pretty much out of fuel. I think I'll try and talk Sean into either 1200s over pressured to be closer to 1600s, or maybe just run my 1600s in there. Regardless, we hvae an important magazine opportunity with the car coming up that has put a tremendous amount of effort and long nights into getting the car feature material

So yeah, pretty darn cool. Loaded up on our dyno, we are seeing almost identical spool to our billet k26's on a 2.2L AAN.

Image

The Billet k26 is the dotted lines at 31psi on a built VEMS 20vt, and the solid is a 07k on HTA3582r at around 17.5psi. VVT really woke the bottom end up on this car. Here is a cool apples to apples comparo of 034's 2.9L 24v VR6 with a worked r32 head(best of both worlds in vr6 world). The turbo they are using is a PTE billet 3582r with a slightly larger compressor inducer, but more or less the same turbo. Image Yep, that is pretty much the same graph and boost for both motors, just the 07k is doing it with .4L less displacement, 100lbs less weight and far less cost. This is a bone stock 90k mile head with the carbon still on teh exhaust valves/chambers.

Stock cams are looking a little lethargic above 7000rpm at the 600whp level, but we will confirm that later next week. I am going to do a better job of making ProjectPad my dump for projects we are doing, and leaving the scraps for Instagram and FB.
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chaloux
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Re: I took the BLUE Pill. Engine bay painted

Post by chaloux »

Hank. Awesome work. To get to this point (35r spool = k26 spool) and have everything ELSE work out must feel magnificent and gratifying after all that. Very happy you didn't just start shipping out motors as doing this from Ontario wouldn't be fun lol.

The dip is the cam switchover? Looks a lot like our qsv switchover before we dialed it in with VEMS and an N75.

Congrats guys, can't wait to become a part of the 07k club (vicariously through dad, haha)

Oh, and just do it with the injectors. Come on!
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

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Marc
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Re: I took the BLUE Pill. Engine bay painted

Post by Marc »

I've already offered up loaner ID2200's for science. I wanna see this thing over 700whp. Do it.
Marc Swanson
Proprietor, EFI Motorsport
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Mcstiff
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Re: I took the BLUE Pill. Engine bay painted

Post by Mcstiff »

Hank wrote:So yeah, pretty darn cool. Loaded up on our dyno, we are seeing almost identical spool to our billet k26's on a 2.2L AAN.

Image

The Billet k26 is the dotted lines at 31psi on a built VEMS 20vt, and the solid is a 07k on HTA3582r at around 17.5psi. VVT really woke the bottom end up on this car.


:drool: Knowing this is going to make it really hard to use this AAN shortblock I have :lol: Now I just need to convince my wife that spending money on an 07k is better than leasing a DD.
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themagellan
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Re: I took the BLUE Pill. Engine bay painted

Post by themagellan »

Hank awesome work man, I think it's your attention to R&D that has set you apart in the community here. Awesome stuff, it's just done too damn well.

Can't wait to read the magazine :beer:
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85oceanic
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Re: I took the BLUE Pill. Engine bay painted

Post by 85oceanic »

Seriously awesome stuff here Hank. You guy's have put loads of work into this car and swap. A+
-Ben-
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-1985 Audi 4kq: Xona 7164 AAN 488whp- -2009 Audi A4 -
highlander69
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Re: I took the BLUE Pill. Engine bay painted

Post by highlander69 »

Truly amazing work Hank!!

I can truly appreciate what it takes to even come close to what have been accomplished here. I like the fact that you've been open, and honest about the problems that you guys have been troubled with. It really says a lot about your character. The quality of your work is second to none. It takes so much effort to take something, and make it look like it belongs there. I do believe that when things go wrong we learn so much more in the end. You have a great product here, and I know I've been seriously considering the 07k swap for my sport.

Keep up the great work.

:beer: :beer:

Craig.
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chaloux
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Re: I took the BLUE Pill. Engine bay painted

Post by chaloux »

I'm sure once you go for a rip in dad's S6 your mind will be made up ;)
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

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All_Euro
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Re: I took the BLUE Pill. Engine bay painted

Post by All_Euro »

Aagh... this is the kind of stuff that keeps tempting me to build an 07k rather than my 06A... nice work guys :thumbsup:
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highlander69
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Re: I took the BLUE Pill. Engine bay painted

Post by highlander69 »

chaloux wrote:I'm sure once you go for a rip in dad's S6 your mind will be made up ;)


Matt I can't wait.

As soon as that engine lands please let me know. I'm really busy with college at the moment, but I'll be right up :-)

I'm sure your dad's car will be awesome. For me, I couldn't imagine that kind of power in a sport quattro. That engine in a 2500lb car that would be crazy for sure :D

Cheers.

Craig.
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chaloux
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Re: I took the BLUE Pill. Engine bay painted

Post by chaloux »

well you can use a smaller turbo! lol. GTX3071 on a tube mani with the VVT and QSV... sounds like a nice 3krpm spool and 400whp capable turbo to me!
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

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WOMBAT
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Re: I took the BLUE Pill. Engine bay painted

Post by WOMBAT »

This is phenomenal, congrats Hank! Incredible work!
Casey O

Current Attire:
- 2007 Audi A3 3.2 quattro

Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
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PRY4SNO
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Re: I took the BLUE Pill. Engine bay painted

Post by PRY4SNO »

Really digging on the updates guys... Now I can't wait to hop on the bandwagon after all your trailblazin' work has the bumps smoothed out of the road.
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
Justin517
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Re: I took the BLUE Pill. Engine bay painted

Post by Justin517 »

I need 07K+01E.

This kind of settles it, not going to throw any hardware at the 3B, enjoy it chipped then swap to 07K when the time comes for big power. the 3B will go into a small chassis or something...

Now I just need some moolah.
http://www.ExceleratePerformance.com

2003 540i/6 #1090/1265 imported M5 diff+Sway, Powerflex bushings, BC Racing coils
1991 200 20v Avant MRC Tune + Bilsteins... more to come.
2001 330Ci Convertible -Fiance Mobile
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All_Euro
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Re: I took the BLUE Pill. Engine bay painted

Post by All_Euro »

Justin517 wrote:...new shop project in the works!


Fixed that for you ;)
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Hank
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Re: I took the BLUE Pill. Engine bay painted

Post by Hank »

Thanks guys for the kind words. Been pretty MIA these last couple of months sorting the various revisions of parts, but the end of hte tunnel is near. There are some really cool projects coming out of our shop right now I can't wait to share more on.

Hank
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scubadave
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Re: I took the BLUE Pill. Engine bay painted

Post by scubadave »

great work hank. I personally have a nice grin on my face with the performance of the billet K26. I had Kelly take my car for a spin a couple weeks ago, and the look on his face was pretty significant. I wish I could be involved but my job keeps that from happening. (hands in pocket and kicks rock)
Quattro v1.0
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Re: I took the BLUE Pill. Engine bay painted

Post by Quattro v1.0 »

*rubbing eyes*

I all but forgot to check in here for like a month or two...

Anyway, all of the above. ;o]

Darin will elaborate on the ride he got today Im sure.
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chaloux
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Re: I took the BLUE Pill. Engine bay painted

Post by chaloux »

DARIN TELL US ABOUT IT JEEPERS!
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

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