Zerb's 90Q 07K...Intake manifold fabrication

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Zerb
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by Zerb »

Oil pan is on the motor in the car. Modded sunframe

posted from a computer in my pants
This one time i built an...|-|Audi 90Q|-|2L20v|-|6765|-|Lugtronic|-|Street Tires|-|E85|-|10.7@136|-|...but then i parted it all out
my2000apb
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Location: CT

Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by my2000apb »

where them pics
DE80q
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by DE80q »

my2000apb wrote:where them pics

Page 2. Well, what you can see of it.

I am watching this closely. I think this will be in my future.
"If you can't find one, make one"

Dallastown, PA
1991 Audi 80 quattro (20vt project)
1991 Audi Coupe Quattro (project: my first 20v)
2007 Mitsubishi Raider(Dakota in disguise)
2019 Chevy Cruze RS hatch (wife's little red sporty car)
Zerb
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by Zerb »

my2000apb wrote:where them pics


ill have to get down in the garage and get some better angles. its far from finished under there so it doesnt look too pretty. but as stated above a few pages earlier i posted what i did pretty much.
This one time i built an...|-|Audi 90Q|-|2L20v|-|6765|-|Lugtronic|-|Street Tires|-|E85|-|10.7@136|-|...but then i parted it all out
ChrisAudi80
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by ChrisAudi80 »

JOn, is your name on the B4 CF hood buy list :D ?
96 S6 auto
95 80Q AEB VEMS
Zerb
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by Zerb »

ChrisAudi80 wrote:JOn, is your name on the B4 CF hood buy list :D ?


Sadly no. Would love to have one. But it's just not currently in the budget.


Sent from my iPad using Tapatalk
This one time i built an...|-|Audi 90Q|-|2L20v|-|6765|-|Lugtronic|-|Street Tires|-|E85|-|10.7@136|-|...but then i parted it all out
ChrisAudi80
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by ChrisAudi80 »

Zerb wrote:
ChrisAudi80 wrote:JOn, is your name on the B4 CF hood buy list :D ?


Sadly no. Would love to have one. But it's just not currently in the budget.


Sent from my iPad using Tapatalk


Too bad. It looks like the GB is GO.
96 S6 auto
95 80Q AEB VEMS
Zerb
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Joined: Sun Mar 03, 2013 6:35 pm

Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by Zerb »

Did some work this afternoon. Almost complete. So more smoothing on the inside of the plenum, then chop the end square for the throttle body plate, weld that on and we are finished with that end of it. Then onto injector bungs.

Image
Image
Image

posted from a computer in my pants
This one time i built an...|-|Audi 90Q|-|2L20v|-|6765|-|Lugtronic|-|Street Tires|-|E85|-|10.7@136|-|...but then i parted it all out
glibobbo21
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by glibobbo21 »

whats new?
Zerb
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by Zerb »

im waiting to see video of a certain other 07k swapped car on here so that my motivation factor gets kicked up a few notches to get back into the garage.
This one time i built an...|-|Audi 90Q|-|2L20v|-|6765|-|Lugtronic|-|Street Tires|-|E85|-|10.7@136|-|...but then i parted it all out
glibobbo21
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by glibobbo21 »

we've already seen that one :-P
Zerb
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by Zerb »

Got the throttle body on the intake manifold. Just need to get the injectors in there and then finish flap wheeling the inside then I can weld the sides back on and be done with that.

Should be a nice short pipe into the intercooler end tank, which will be a backdoor style tank.


Image
Image
Image

posted from a computer in my pants
This one time i built an...|-|Audi 90Q|-|2L20v|-|6765|-|Lugtronic|-|Street Tires|-|E85|-|10.7@136|-|...but then i parted it all out
DE80q
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Location: York PA 17403

Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by DE80q »

This is coming along quite nicely. Making me seriously consider putting an 07K in my 80q.
"If you can't find one, make one"

Dallastown, PA
1991 Audi 80 quattro (20vt project)
1991 Audi Coupe Quattro (project: my first 20v)
2007 Mitsubishi Raider(Dakota in disguise)
2019 Chevy Cruze RS hatch (wife's little red sporty car)
boost_addict
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by boost_addict »

this is looking very nice..
91 VEMS CQ vr6 6766 o1e s2.
01 GTI vr6 vems 6262
01 2500 Cummins hx40. Tow Rig, vems round 80psi
my2000apb
Posts: 1944
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Location: CT

Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by my2000apb »

did you weld any of the inside of the IM? I hope you got good penetration with grinding the welds off like that
Zerb
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by Zerb »

Pretty much the entire inside seam wise was welded and then ground smooth as well. Beveled both sides of the aluminum and went to town

posted from a computer in my pants
This one time i built an...|-|Audi 90Q|-|2L20v|-|6765|-|Lugtronic|-|Street Tires|-|E85|-|10.7@136|-|...but then i parted it all out
User avatar
AngryTaco
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by AngryTaco »

Love the engineering in this thing. Motivation for me to do an 07k swap one day lol
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

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Most orders are being refused until further notice. Please PM

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glibobbo21
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by glibobbo21 »

whats new? its nice to be the guy that did it going...."why isnt it done yet?" ;)
Zerb
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by Zerb »

So. Started a new gig in the recent months involving graining and polishing stainless steel for a local outfit that builds numerous things for big pharma companies mainly. So that's what I've been up to. Not much car working on going on. But I now have TONS of nifty ideas for the parts I need to make still now that I have access to much nicer tooing at work. CNC lathes, mills, a waterjet, polishing equipment, etc.

So. I'll leave ya with some pics. Moving my garage around to get a nice space for a welding table. Some pics of my tig skills that are coming along as well.

Image
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It'll get interesting here soon. So stay tuned!!



posted from a computer in my pants
This one time i built an...|-|Audi 90Q|-|2L20v|-|6765|-|Lugtronic|-|Street Tires|-|E85|-|10.7@136|-|...but then i parted it all out
User avatar
AngryTaco
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by AngryTaco »

wellllllllllllllllllllllllllllllllllllllllds
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM

Powerflex Dealer

#thuglife
Zerb
Posts: 858
Joined: Sun Mar 03, 2013 6:35 pm

Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by Zerb »

So. With this new gig i have the tooling available to me to use for personal shit off the clock. Put a grain in my valve cover today. This is just the beginning, lol.

Image
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Image



posted from a computer in my pants
This one time i built an...|-|Audi 90Q|-|2L20v|-|6765|-|Lugtronic|-|Street Tires|-|E85|-|10.7@136|-|...but then i parted it all out
User avatar
AngryTaco
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Location: Hayden Lake, Idaho

Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by AngryTaco »

neato. VC looks good
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM

Powerflex Dealer

#thuglife
User avatar
PRY4SNO
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by PRY4SNO »

AngryTaco wrote:neato. VC looks good


No shit!

Are you going to be anodizing this too?
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
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Zerb
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Re: Zerb's 90Q 07K...Intake manifold fabrication

Post by Zerb »

No sir. But clear powder coat I think will be a good idea to protect from scratches

posted from a computer in my pants
This one time i built an...|-|Audi 90Q|-|2L20v|-|6765|-|Lugtronic|-|Street Tires|-|E85|-|10.7@136|-|...but then i parted it all out
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