another S2 conversion

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varia
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Re: another S2 conversion

Post by varia »

Ive cut the v-band off the volvo turbo and welded the stock k24 outlet

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project 2226
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themagellan
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Re: another S2 conversion

Post by themagellan »

Weld looks great - nice thread!
varia
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Re: another S2 conversion

Post by varia »

made some progress:

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i had to play a lot till that cobra head was fitting
however i ordered some low profile mushroom filter, i think i will go with that.
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project 2226
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audifreakjim
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Re: another S2 conversion

Post by audifreakjim »

I would go cobra head and real filter like the aem dry over those crappy mushroom filters. They suck and tend to fall apart
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audifreakjim
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Re: another S2 conversion

Post by audifreakjim »

I have run a lot of cobra heads and they work great. No restriction.
DE80q
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Re: another S2 conversion

Post by DE80q »

When Eric was installing his Volvo K24, he had me turn down the inlet so he could use a smaller cobra head to clear everything.
"If you can't find one, make one"

Dallastown, PA
1991 Audi 80 quattro (20vt project)
1991 Audi Coupe Quattro (project: my first 20v)
2007 Mitsubishi Raider(Dakota in disguise)
2019 Chevy Cruze RS hatch (wife's little red sporty car)
varia
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Re: another S2 conversion

Post by varia »

DE80q wrote:When Eric was installing his Volvo K24, he had me turn down the inlet so he could use a smaller cobra head to clear everything.


yes, i've read that, but its too late now. i wont remove it. maybe later
the interesting thing is, David had the same turbo, exhaust manifold, and cobra head, and he had no problem. mine was an inch longer, i had to trim from the cobra head and from the passenger side frame

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project 2226
varia
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Re: another S2 conversion

Post by varia »

i will try to start it tomorrow.
otherwise its all together

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project 2226
varia
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Re: another S2 conversion

Post by varia »

After installing the vems.... had to find the spark, timing, too much fuel.

Of course not much luck. so at this point i gave up. I knew i cant start it and i only can do damage.
100000x to my good friend mr. greg w. he towed my car from LA to Vegas.
Image

Once we were at Iroz Motorsport, I had high hopes
Image

Prof. Dr, Phd Guru Wizzard Hank started the car in 20mins.
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Thank you for Collin and Josh, they are excellent guys and to Marc S. for the phone support!!!
We had a problem with my ecu, #5 injector was spraying whenever the fuel pump was on...
Hank's and Marc's skill solved the problem, again.



Car is running, and registered.
Need to adress few things before next week trip to BBQ:
Alignment, address some oil leak, weird brake sizing, maybe bad MC?
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project 2226
varia
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Re: another S2 conversion

Post by varia »

Few more pictures, and I think im done with the car for a while.

Car runs and boost well (hitting 26psi), few minor things to be fixed (i have a new set of rubber moldings, door seal, etc) but only after the moving, maybe at the spring.
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oil seal was replaced

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I am debating the get an other valve cover and machine it for the red coils... I like Dave's setup

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S6 seats are very comfortable

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and the s6 wheel's offset is great for the cq
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I have a set of fusch with a brand new winter tires, so im ready for the winter
In mid January i really wanna go back to Hank, and have him tune the car on the dyno.
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Grillage
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Re: another S2 conversion

Post by Grillage »

Looks great!
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PRY4SNO
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Re: another S2 conversion

Post by PRY4SNO »

No timing belt cover?

I like my coils, got the harness from your friend Norbitron. Great quality and fit, love the look. Keeps things OEM+

Maybe I missed it, but what strut top mounts are you running?
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
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audifreakjim
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Re: another S2 conversion

Post by audifreakjim »

Car looks killer Chris. Good luck with the move!
varia
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Re: another S2 conversion

Post by varia »

audifreakjim wrote:Car looks killer Chris. Good luck with the move!


Thank you Jim!
Moving always sux :)

PRY4SNO wrote:No timing belt cover?

I like my coils, got the harness from your friend Norbitron. Great quality and fit, love the look. Keeps things OEM+

Maybe I missed it, but what strut top mounts are you running?


timing belt cover was removed, so Hank could have easy access to find my timing. Time to install it back.
I know about Norbitron's harness. He is my buddy from back country.

The top mounts were made by Albert, and I ran a group buy almost a year ago
https://www.akmotorsport.net/shop/all-p ... mm-offset/
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PRY4SNO
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Re: another S2 conversion

Post by PRY4SNO »

How's the ride on those top mounts? Albert makes nice stuff.
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
varia
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Re: another S2 conversion

Post by varia »

The car is extremely stiff.
Solid top mount, aluminum subframe mount, power flex CA mount, 034 engine mount, poly sub mount.
Its a dream to corner/turn with this setup but its ends there.
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project 2226
varia
Posts: 354
Joined: Mon Mar 18, 2013 10:53 pm
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Re: another S2 conversion

Post by varia »

made a video today.
I hope i can make it to Hank this upcoming month.

[youtube]https://www.youtube.com/watch?v=hdqBjal1G6s[/youtube]
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project 2226
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